Advanced Tool Room & Custom Die Making
Metal Craft operates an advanced, fully equipped in-house tool room dedicated to designing, engineering, and manufacturing high-precision press tools, progressive dies, compound dies, jigs, fixtures, and specialized plastic injection molds. Backed by over 50 years of manufacturing experience, our experienced toolmakers and CAD/CAM engineers transform initial product concepts into robust tooling solutions.
Utilizing state-of-the-art 3D CAD software, high-speed CNC milling, multi-axis wire-cut EDM, precision surface grinding, and controlled vacuum heat treatment, we craft complex die components adhering to sub-micron tolerances. Our tools ensure maximum service life, minimal maintenance, and zero-defect mass production across automotive, electrical, railway, and appliance sectors.
Key Capabilities & Services
Progressive & Stamping Dies
Design and fabrication of high-speed multi-station progressive press tools engineered for continuous high-volume sheet metal component stamping.
Jigs & Fixtures Engineering
Custom welding, machining, assembly, and inspection fixtures built with high clamping repeatability to guarantee component interchangeability.
CNC Machining & Wire EDM
Sub-micron CNC milling and high-precision wire-cut EDM processes providing micro-inch tolerances for complex die cavities, punches, and mold cores.
Tool Maintenance & Repair
Comprehensive die sharpening, insert replacement, preventative maintenance, and engineering modification services to maximize tool service life.
Tooling Specializations & Product Range
Press Tools & Stamping Dies
High-Precision StampingCustom engineered progressive, compound, blanking, piercing, and draw tools tailored for high-speed automated press lines.
- Tool Steels: D2, D3, H13 & Carbide Inserts
- Accuracy: Up to ±0.005 mm precision alignment
- Press Rating: Suitable for 10T to 250T presses
Jigs, Fixtures & Gauges
Quality AssuranceErgonomically designed holding fixtures, robotic welding jigs, CMM checking fixtures, and go/no-go plug & snap gauges.
- Features: Toggle clamping, Poka-Yoke error proofing
- Applications: Welding, machining & CMM inspection
- Build: Hardened anodized aluminum & alloy steel
Plastic Injection Molds
Molding ToolsSingle-cavity and multi-cavity injection molds engineered for high repeatability, smooth ejection, and flash-free plastic parts.
- Mold Types: Hot runner, cold runner & family molds
- Steels Used: P20, NAK80, S136 Stainless Mold Steel
- Finish: Mirror polish, SPI/SPE texturing & chrome plating
Precision Tool Inserts & Parts
Sub-AssembliesHigh-precision replacement punches, die buttons, guide pillars, stripper plates, and specialized CNC machined tool room components.
- Processes: Wire EDM, Surface Grinding, CNC Milling
- Heat Treatment: Vacuum hardening up to 60-62 HRC
- Service Life: Over 1,000,000+ press strokes
Our Tooling Manufacturing Process
3D CAD Design & Simulation
Solid modeling, strip layout optimization, and FEA stress simulation prior to machining.
Precision Machining & EDM
High-speed CNC milling, wire-cut EDM, precision grinding, and vacuum hardening.
Assembly, Trial & CMM Check
Die assembly, sample press trials, CMM dimensional verification, and client sign-off.